Equipment May 04, 2022 United States

Lincoln Electric Expands HyperFill® Solution into Flux-Cored Wire Applications

Lincoln Electric announces the latest evolution of the HyperFill Twin-Wire Welding Solution with its expansion into FCAW-G applications.


Cleveland, May 04, 2022 -- Lincoln Electric is excited to announce the latest evolution of the HyperFill Twin-Wire Welding Solution with its expansion into FCAW-G applications. Thanks to a new high-performance contact tip, operators can use the HyperFill process in flux-cored applications for increased deposition rates up to 15lb/h. This solution also delivers the flexibility to weld in flat, horizontal, vertical-up, and overhead positions.

“Since its launch in 2019, Lincoln Electric has continued to evolve the HyperFill Twin-Wire solution to meet our customers’ needs and drive innovation in the market,” said Troy Gurkin – Global Director of Heavy Fabrication. “Our latest advancement in applying Hyperfill to flux-cored applications is another great example of that – providing our FCAW-G customers the ability to maximize productivity with increased deposition rates and extreme  operator ease-of-use.”

HyperFill FCAW benefits include:

  • Maximized productivity with usable FCAW-G deposition rates above 15 lb/hr.
  • Expanded application scope with the ability to weld HyperFill FCAW-G in flat, horizontal, vertical up, and overhead positions.
  • Improved ease-of-use and puddle control at high-deposition rates.
  • Targeted HyperFill applications in markets that require (or prefer) the FCAW-G process.


For more information, visit:

About Lincoln Electric

Lincoln Electric is the world leader in the design, development and manufacture of arc welding products, automated joining, assembly and cutting systems, plasma and oxy-fuel cutting equipment and has a leading global position in brazing and soldering alloys. Headquartered in Cleveland, Ohio, Lincoln has 55 manufacturing locations in 18 countries and a worldwide network of distributors and sales offices covering more than 160 countries. For more information about Lincoln Electric and its products and services, visit the Company’s website at

Media contacts

Robin Suttell –, 216.696.5703

Elizabeth Barry –, 216.383.2527

Robin Suttell

Falls Communications